I-QVC Series Pneumatic Vacuum Conveyer
Isimiso Sokusebenza
I-vacuum feeder ingumshini wokuphakela i-vacuum ngokusebenzisa iphampu ye-pneumatic vacuum njengomthombo we-vacuum.Ngalesi sisetshenziswa se-vacuum feeder singahanjiswa ngokuqondile sisuka esitsheni siyiswe kumxube, i-reactor, silo, umshini wethebhulethi, umshini wokupakisha, isisefo sokudlidliza, i-granulator, umshini wokugcwalisa i-capsule, i-granulator emanzi, i-granulator eyomile kanye ne-disintegrator.Ukusebenzisa lesi siphakeli kunganciphisa amandla okusebenza kwabasebenzi, kuqede ukungcoliswa kwempushana futhi kuqinisekise ukuthi inqubo yokukhiqiza ihlangabezana nezidingo ze-GMP.
Uma ukhiye othi “VULA/UKUVALA” ucindezelwa, umoya ocindezelwe ungena kupompo ye-vacuum futhi ukukhishwa kwe-hopper, eshayelwa isilinda somoya, kuyavalwa, ivacuum iyasungulwa ku-hopper.I-vacuum feeder izokwakha i-air current ngaphansi kwe-vacuum.Isebenza yilo msinga womoya, impahla ifakwa ku-vacuum hopper ngepayipi.Ngemuva kwesikhathi esithile (isikhathi sokudla, esilungisekayo) umoya ocindezelwe uyanqanyulwa, ipompo ye-vacuum yomoya ayikwazanga ukukhiqiza i-vacuum kanye nokuphuma kwe-hopper, eqhutshwa isilinda somoya, iyavuleka, i-vacuum ku-vacuum feeder iyanyamalala, futhi impahla ivele ngokuzenzakalelayo. akhishelwe emshinini owamukelayo (njengokucindezela ithebhulethi nomshini wokupakisha).Ngaleso sikhathi, umoya ocindezelwe ogcinwe ethangini lomoya uphephezela isihlungi ukuze wenze isihlungi sihlanzeke ngokuzenzakalelayo.Ngemva kwesikhathi esithile (isikhathi sokukhipha, esilungisekayo) uqalwa kabusha umoya ocindezelweyo, iphampu ye-vacuum yomoya ikhiqiza i-vacuum, ukukhipha kuvaliwe, okokuphakelayo kwe-vacuum feeder futhi, ngale ndlela okuphakelayo kusebenza ngemijikelezo ukwenza okokusebenza kudliwe emshinini owamukelayo ngokuqhubekayo.
Okokuphakela kwevacuum enokulawula izinga lempahla ukuphakela okuzenzakalelayo kwenziwa nge-hopper yomshini owamukela izinto ngokulawula izinga lempahla.Uma izinga lezinto ezibonakalayo liphakeme kunendawo ku-hopper yomshini owamukela izinto ezibonakalayo, isifunzi sevacuum siyayeka ukuphakela, kodwa lapho izinga lempahla yakhe liphansi kunendawo ku-hopper, isifunzi sevacuum siqala ukudla ngokuzenzakalelayo.Futhi ukudla emshinini owamukela izinto ezibonakalayo kuqedwa kanjalo.
Ukucaciswa Kwezobuchwepheshe
| Imodeli | Umthamo Wokudla (kg/h) | Ukusetshenziswa Komoya (L/min) | I-Pressure of Supplied Air (Mpa) |
| I-QVC-1 | 350 | 180 | 0.5-0.6 |
| I-QVC-2 | 700 | 360 | 0.5-0.6 |
| I-QVC-3 | 1500 | 720 | 0.5-0.6 |
| I-QVC-4 | 3000 | 1440 | 0.5-0.6 |
| I-QVC-5 | 6000 | 2880 | 0.5-0.6 |
| I-QVC-6 | 9000 | 4320 | 0.5-0.6 |
①Umoya ocindezelwe kufanele ungabi nawoyela futhi ungabi namanzi.
②Amandla okuphakela anqunywe ngebanga lokudla elingamamitha angu-3.
③Amandla okuphakela ahluke kakhulu ngezinto ezihlukene.
Ukulungisa iphutha nokufakwa
1.Lungisa i-vacuum hopper kwi-hopper yokucindezela amashidi noma umshini wokupakisha (noma eminye imishini) ngendandatho.Esimeni lapho i-vacuum hopper ingakwazi ukumiswa ngokuqondile kwi-hopper yomshini owamukela izinto ezibonakalayo usekelo lungenziwa ukuze kulungiswe i-vacuum hopper.
2.Ibhokisi lokulawula lilengiswa ku-vacuum hopper lapho izimpahla zilethwa, lingalengiswa kunoma yiziphi ezinye izindawo ezifanele ngokuvumelana nezimo zokusebenza.
3.Ukuxhumana kwepayipi lomoya ocindezelweyo.
A. Ukukhethwa kobubanzi bepayipi ukuze kungene umoya ocindezelwe (kubhekiselwa kugumbi lokufaka umshini):
Khetha 1/2″ipayipi le-QVC-1,2,3;
Khetha 3/4″ipayipi QVC-4,5,6;
Sebenzisa ngokuqondile ipayipi elingu-φ10 PU le-QVC-1 vacuum feeder.
B. I-valve yebhola noma i-valve yokunciphisa isihlungi kufanele ifakwe endaweni lapho ipayipi lomoya elicindezelwe lingena khona ekamelweni lomshini.
C. Ku-QVC-1, izifunzi ze-vacuum ezi-2, xhuma i-valve yokucindezela isihlungi ekuxhumekeni kokungena komoya ocindezelwe ohlangothini olungezansi lwebhokisi lokulawula.Ubukhulu bepayipi lomoya elicindezelwe kufanele bufane nokuxhuma kwe-inlet yomoya ocindezelwe ohlangothini olungezansi lwebhokisi lokulawula.
D. Ku-QVC-3, 4, 5, 6 vacuum feeders, xhuma i-valve yokucindezela isihlungi ngokuqondile ekuxhumekeni kwe-inlet ye-vacuum generator.Ubukhulu bepayipi lomoya elicindezelwe kufanele bufane nokuxhunywa kwe-inlet yomoya ocindezelwe kujeneretha ye-vacuum.
E. Xhuma ipayipi lomoya elicindezelwe phakathi kwebhokisi lokulawula kanye nejeneretha yevacuum ngokwemidwebo 1 no-3.
I-4.Plug AC 220V ipulaki esokhethi yamandla, isibonisi sesikhathi ebhokisini lokulawula sivuliwe manje, lokhu kusho ukuthi amandla axhunyiwe ohlelweni.Qaphela ikhebula lamandla kumele libe yilayini emi-3.Ikhabhinethi yokulawula idinga ukumiswa ngokuthembekile ukugwema ukuthi i-chip yokulawula igcine ngenxa yokuphazamiseka.Bheka izikimu zikagesi zomdwebo wezintambo zebhokisi lokulawula.
5.Inkinobho yokuthinta yokwenyuka/ukuncipha kwesikhathi.Setha isikhathi sokudla sibe amasekhondi angu-5—15 bese usetha isikhathi sokukhipha sibe imizuzwana engu-6—12.Ukuze uthole izinto eziyimpuphu isikhathi sokudla kufanele simiswe sibe sifushane futhi isikhathi sokukhipha kufanele sibekwe isikhathi eside, kanti ngesikhathi sokuphakela izinto ze-pellet kufanele sibe side futhi isikhathi sokukhipha kufanele sibe sifushane.
6.Cindezela ukhiye othi "VULIWE/KUVALIWE" umoya ocindezelwe ufakwa kujeneretha yokuhlanza, ivacuum ikhiqizwa ku-vacuum hopper futhi ukuphakelwa kuyenziwa.
7.Ngalesi sikhathi kufanele unake ukucindezela komoya ocindezelweyo.Ukucindezela komoya onikeziwe kufanele kube ngu-0.5—0.6Mpa.Ingcindezi yomoya ohlinzekiwe isho ingcindezi yomoya ocindezelwe ohlelweni lapho ijeneretha yevacuum isebenza, okungukuthi ngesikhathi sokuncelisa.Kunegeji ku-vacuum generator ye-QVC-3, 4, 5, 6 futhi ukufunda kugeji kufanele kuthathwe njengokujwayelekile.Kodwa ku-QVC-1, i-2 ayikho i-gauge ku-vacuum generator kanye negeji ku-valve yokucindezela isihlungi kufanele ithathwe njengejwayelekile.Ekulungiseni iphutha kufanele unake ngokukhethekile ukuthi umfutho womoya ohlinzekiwe ongu-0.5—0.6Mpa ubhekisela kumfutho womoya ohlelweni ngesikhathi sokuphakela.Ngesikhathi sokukhipha noma kokubekwe eceleni ingcindezi ekhonjiswa esilinganisweni sevalvu yokucindezela isihlungi kufanele ibe ngu-0.7—0.8Mpa.Abasebenzisi abaningi, lapho befaka okokuphakelayo, bavame ukusetha ivalvu yokucisha isihlungi ku-0.6Mpa.Uma ngalesi sikhathi ijeneretha yevacuum iqala ukusebenza ingcindezi yesistimu yehla ngokuzumayo ibe ngu-0.4Mpa, okuholela ekutheni ukondleka kwehluleke noma umthamo omncane wokudla.Ukuze uthole ukudla okude noma umthamo omkhulu wokuphakela umfutho womoya ohlelweni kumele ufinyelele ku-0.6Mpa.
Inkinga Ukudubula
Ukondla okuhlulekile noma umthamo wokudla omfishane kwenzeka ekuphakeleni hlola okokuphakelayo njengokulandela inqubo elandelayo:
1.Uma umfutho womoya ohlinzekiwe ufinyelela ku-0.5—0.6Mpa.Ingcindezi yomoya ohlinzekiwe isho umfutho womoya ohlelweni lapho ijeneretha yevacuum isebenza.
2.Uma ukukhishwa kungenamoya.
A.Ngemva kokusebenza isikhathi eside impushana ethile ewugqinsi ifakwa ekukhishweni, okuholela ekuphumeni okuxekethile kanye nokuvuza kwe-vacuum.Khona-ke ukukhishwa kufanele kuhlanzwe.
B. Ngemuva kokusebenza isikhathi eside i-gasket ekukhishweni iyaguga, okuholela ekuphumeni okuxekethile kanye nokuvuza kwe-vacuum.Khona-ke i-gasket kufanele ishintshwe.
C.Ngemva kokusebenza isikhathi eside kukhona okungahambi kahle ngokusebenza nokushaywa kwesilinda somoya.Khona-ke isilinda kufanele sishintshwe.
3.Isihlungi sivinjiwe.Vuthela isihlungi ngombhobho womoya ocindezelwe kuzo zombili izikhombisi-ndlela eziya phambili nangemuva.Uma isihlungi sishesha siyavulelwa.Uma uzwa isihlungi esiminyanisiwe, isihlungi siyavinjwa futhi kufanele sishintshwe.Noma faka isihlungi esivinjiwe kusihlanzi se-ultrasonic imizuzu engama-30 ukuze sihlanzwe.
4.Ipayipi lokumunca impahla livinjwe impahla enkulu ye-agglomerate.Lokhu kuvame ukwenzeka endaweni yokudonsa yensimbi engagqwali umlomo wokumunca noma endaweni yokufaka i-vacuum hopper.
5.Izindandatho zokubopha aziboshelwa phakathi kwekhanda lepompo ne-hopper, phakathi kwezingxenye ze-hopper, okuholela ekuvuzeni kwesistimu futhi kubangele ukudla okuhlulekile noma ukwehla kwamandla okudla.
6.Isistimu yokuphephula i-reverse ayihambi kahle.Ngaso sonke isikhathi lapho i-feeder ikhipha okubalulekile umoya ocindezelwe ethangini lomoya uphephezela isihlungi ukuze uqiniseke ukuthi kukhona impushana encane ebusweni besihlungi.Uma isistimu yokufulathela ingahambi kahle, impushana ejiyile ifakwa phezu kwesihlungi, ukumelana okwenyukayo kwenza ukuncelisa kungenzeki esiphakelini sevacuum.Kulokhu kufanele kushintshwe isistimu yokuvuthela emuva.
Ukuhlanza
Emakhemisi ngenxa yezinhlobo ezahlukene nezinombolo zenkatho izifunzi ze-vacuum zidinga ukuhlanzwa njalo.Sicabangele ngokugcwele le mfuneko yabasebenzisi lapho siklama izifunzo ze-pneumatic vacuum.Ukuhlanza, umsebenzisi udinga kuphela ukwenza lokhu okulandelayo:
1.Thukulula ama-agraffe ukuze ukhiphe umhlangano wepompo ye-vacuum ye-pneumatic.Iphampu ye-pneumatic vacuum, ithangi lomoya kanye nekhava kuxhunywe njengomhlangano ohlanganisiwe, ongadingi ukuhlanzwa ngamanzi.
2.Khipha umhlangano wokuhlunga bese ukhipha impushana epayipini lokuhlunga ngomoya ocindezelweyo.Bese uyigeza ngokuphindaphindiwe ngamanzi ashisayo.Ngemva kokugeza qhumisa amanzi asele odongeni lwepayipi lokuhlunga elinomoya ocindezelwe.Manje ipayipi lokuhlunga kufanele lisheshe kakhulu ngemva kokushaywa ngokuphindaphindiwe.Uma uzwa ukuthi isihlungi siminyanisiwe, lokhu kusho ukuthi asekhona amanzi asele odongeni lwamapayipi okuhlunga.Futhi udinga ukuqhubeka uyivuthele ngomoya ocindezelwe, bese uyiyeka ipholile noma yomise.
3.Thukulula izindandatho zokubopha, khipha i-vacuum hopper bese ugeza ihopha ngamanzi.
